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Cast Simulation ( Solidification and Fluid flow)

SUTCAST helps foundries and engineering teams optimize casting design, reduce defects, and improve production reliability through advanced simulation of mold filling and solidification.

SUTCAST – Casting Process Simulation Software

Developed from academic excellence and decades of metallurgical research, SUTCAST is an advanced casting simulation software designed to accurately model mold filling, solidification, and related casting phenomena.

The development of SUTCAST began in 1984 under the leadership of P. Davami, Professor of Metallurgy at Sharif University of Technology. The first version, focused on solidification simulation, was released in 1994.

In 1998, Professor Davami was recognized by World Intellectual Property Organization (WIPO) for his achievements.

Subsequently, development activities continued at the Razi Applied Science Foundation, where solidification and fluid flow algorithms were continuously enhanced over three decades. Today, SUTCAST serves foundries worldwide as a reliable and powerful engineering tool.

Advanced Simulation Capabilities
  • SUTCAST provides fast and precise simulation of:
  • Mold filling and molten metal flow
  • Heat transfer and solidification behavior
  • Shrinkage formation and defect prediction
  • Thermal gradients and solidification parameters

Its intelligent algorithms accurately model molten metal flow and complex casting phenomena, providing high-quality graphical outputs that closely represent real casting conditions. Engineers can analyze numerous process parameters and optimize designs before production, reducing trial-and-error costs.

Why SUTCAST?
  • Accurate mold filling and solidification simulation
  • Advanced fluid flow modeling algorithms
  • User-friendly interface with rapid learning curve
  • High-resolution graphical results
  • Proven performance across a wide range of cast components

SUTCAST empowers foundry engineers with a clear, predictive view of their casting process enabling improved quality, reduced defects, and optimized production efficiency

In 1984, P. Davami, professor of metallurgy at Sharif University of Technology gathered a number
of experts to develop a solidification simulation software which was later named SUTCAST. thesolidification simulation was the focus of the early version of SUTCAST released in 1994. In
1998, professor Davami was awarded by WIPO. Later, SUTCAST’s activities was moved to Razi
Metallurgical Research Center where solidification and fluid flow algorithms were under continuous development during 30 year period and SUTCAST became a helpful hand serving casting industry globally.
SUTCAST is a leader in the metal casting industry for mold filling and solidification simulation.
SUTCAST is designed to model and simulate casting process and related phenomena accurately.
SUTCAST can simulate the casting processes, and our modules have been applied to a wide range
of cast parts successfully. SUTCAST’s casting simulation Software is user-friendly, makes you a
professional in the shortest possible time.
SUTCAST uses a fast and precise solidification simulation module. Numerous parameters are simulated and a variety of features are presented graphically. Advanced algorithms of SUTCAST help
foundrymen have a perfect preview of their products.
The flow of molten metal during casting is modeled thanks to the intelligent algorithms designed
by SUTCAST team. Numerous parameters are simulated and high quality output gives the sense of
a real casting process to the user.